Roles & Responsibilities:
Achieve daily production targets – number of batches in Sigma, number of tankers loaded and unloaded (UL), number of drums charged in Dispersion.
Monitor capacity utilization: compare standard capacity vs. actual production and ensure maximum tanker loading capacity is utilized.
Ensure strict adherence to Standard Operating Procedures (SOP).
Closely monitor compatibility checks before the start-up process.
Ensure the quantity of SS (semi-solid) and LQ (liquid) consumption is as per SOP.
Ensure raw materials are consumed as per the recipe card specifications.
Perform stock reconciliation: match SAP records with physical stock. Randomly check SAP entries and verify.
Ensure zero incidents and accidents occur during the process.
For HCV, monitor AQ Dilution > 40% and maintain the Dilution Proportion Tracking Sheet. Ensure weekly reports are maintained.
Monitor and ensure preventive maintenance is carried out as per the scheduled plan.
Identify deviations for failed batches and unsafe conditions, and address them accordingly.
Ensure compliance with all GPCB (Gujarat Pollution Control Board) regulations.
Ensure Supervisors and Operators and keep the work station clean
ensuring all maintance work perform under work permit